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✓ Editorially reviewed by Derek Giordano, Founder & Editor · BA Business Marketing

Propane Tank Run-Time Calculator

How Long a Propane Tank Lasts

Updated October 2026

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Tanks are filled to about 80% to leave room for expansion. A 500-gallon tank holds about 400 gallons; at 91,500 BTU per gallon, a furnace burning 60,000 BTU an hour uses about 0.66 gallon an hour. A standard 20-lb grill cylinder holds about 4.7 gallons (roughly 18–20 hours on a medium grill).

How Long Will Your Propane Last?

Whether you are running a grill, a patio heater, a generator, or a camp stove, the question is the same: how long will the tank last before it runs out? This calculator answers it from two numbers — the size of your propane tank and the BTU-per-hour rating of your appliance. The logic rests on a single physical constant: propane contains about 91,500 BTU of energy per gallon. Knowing how much energy you have and how fast you are burning it gives you the run time directly.

This matters most when you cannot afford to run out. Planning a long grill session for a party, sizing fuel for a power outage, or packing propane for a camping trip all depend on knowing the tank will outlast the need. The calculator also shows the run time at half output, since most appliances are not run flat-out the entire time — a grill on medium or a heater on a low setting lasts considerably longer than the maximum-burn figure suggests.

Tank Size and Usable Propane

Propane tanks are named by the weight of propane they hold, which translates into gallons. The familiar grill tank is a 20-pound tank holding about 4.6 gallons; larger tanks scale up from there to 30-, 40-, and 100-pound sizes, and stationary home tanks are measured directly in gallons. One important detail: propane tanks are only filled to about 80% of their volume, leaving room for the liquid to expand safely as temperature rises. The gallon figures this calculator uses reflect usable propane, not the tank's theoretical maximum.

The calculation itself is simple multiplication and division. Multiply the usable gallons by 91,500 to get the total BTU available in the tank, then divide by your appliance's BTU-per-hour draw to get hours of run time. A full 20-pound grill tank holds about 4.6 × 91,500 ≈ 421,000 BTU; a 30,000-BTU grill burning at full output empties it in about 14 hours. If you are sizing a backup generator instead, the same math applies — just use the generator's fuel-consumption rating, and cross-check with the generator size calculator to make sure the unit itself is big enough.

Reading Your Appliance's BTU Rating

The accuracy of the estimate depends on knowing your appliance's BTU-per-hour figure, which is usually printed on a label or in the manual. A typical gas grill runs 30,000 to 60,000 BTU per hour across all burners; a patio heater is often around 40,000; a small camp stove might be 10,000. Higher BTU means more heat but faster fuel consumption — there is no free lunch, and a powerful appliance simply trades run time for output. Because real-world use rarely holds maximum output continuously, treat the full-burn number as the conservative floor and the half-output figure as closer to typical use. For the electricity-cost equivalent of this kind of running-cost question, the electricity cost calculator handles powered appliances.

How long does a 20-pound propane tank last?
A standard 20-pound grill tank holds about 4.6 gallons, or roughly 421,000 BTU. Divided by your appliance’s burn rate, that gives the run time: a 30,000 BTU/hr grill at full output lasts about 14 hours, while a 40,000 BTU/hr appliance lasts closer to 10.5 hours. Running at less than full output extends it further.
How do you calculate propane run time?
Multiply the tank’s usable gallons by 91,500 (the BTU per gallon of propane) to get the total energy, then divide by your appliance’s BTU-per-hour rating. For example, 4.6 gallons × 91,500 ÷ 30,000 BTU/hr ≈ 14 hours. The calculator does this and also shows the run time at half output.
How many gallons are in a propane tank?
A 20-pound tank holds about 4.6 usable gallons, a 30-pound about 6.9, a 40-pound about 9.2, and a 100-pound about 23.6. Tanks are filled to roughly 80% of their volume to leave room for the propane to expand with temperature, so these figures reflect usable fuel rather than the tank’s full capacity.
Why are propane tanks only filled to 80%?
Liquid propane expands as it warms, and the 20% of empty space — called the ullage — gives it room to expand safely without over-pressurizing the tank. Filling a tank completely would be dangerous on a hot day. This is why the usable gallons are always less than the tank’s nominal capacity.
How many BTUs does my appliance use?
Check the label or manual for the BTU-per-hour rating. A typical gas grill runs 30,000–60,000 BTU/hr across all burners, a patio heater around 40,000, and a small camp stove about 10,000. Higher BTU means more heat output but faster fuel use, so a powerful appliance trades run time for power.
Does running an appliance on low make propane last longer?
Yes, substantially. Fuel use is proportional to BTU output, so running a grill or heater at half power roughly doubles the run time. Because most appliances are rarely run at full output the whole time, the half-output figure the calculator shows is often closer to real-world use than the maximum-burn number.

How to Use This Calculator

  1. Choose your tank size — Select your propane tank from the list — the calculator uses the usable gallons for each.
  2. Enter your appliance’s BTU rating — Input the BTU-per-hour figure from the appliance label or manual.
  3. Read the run time — The calculator returns the estimated hours at full output, plus the run time at half output.
  4. Plan with a buffer — Use the conservative full-output number for critical needs, and refill before the tank runs dry.

Tips and Best Practices

Use the half-output run time as your realistic estimate — few appliances run at full BTU continuously, so actual run time usually lands between the two figures.

Keep a spare tank on hand for grilling or heating. Running out mid-cook is the one failure the calculation is meant to prevent.

Remember the gallon figures are usable propane (about 80% of tank volume), so they already account for the expansion space.

For a generator, use its fuel-consumption rating rather than a heat output, and confirm the generator is sized for your load first.

📚 Sources & References
  1. [1] U.S. Energy Information Administration ""Propane Heat Content and Energy Conversions."" EIA. eia.gov
  2. [2] National Fire Protection Association ""NFPA 58: Liquefied Petroleum Gas Code — Filling Limits."" NFPA. nfpa.org
  3. [3] U.S. Department of Energy ""Propane Fuel Basics."" Alternative Fuels Data Center. afdc.energy.gov
  4. [4] Propane Education & Research Council ""Propane Fundamentals and BTU Content."" PERC. propane.com
✅ Editorial Standards — Every calculator is built from peer-reviewed formulas and official data sources, editorially reviewed for accuracy, and updated regularly. Read our full methodology · About the author